Notes
Slide Show
Outline
1
 
2
 
3
Membrane Separation Technologies
  • Dead-end
    • Full Process Flow Through Membrane
    • Permeate Flow Same as Feed Flow
    • High Membrane Flux Rates
    • High Membrane Fouling
  • Cross-flow
    • Partial Process Flow Through Membrane
    • Permeate Flow is Low Percentage of Feed Flow (< 10%)
    • Low Membrane Flux Rates
    • Low Membrane Fouling
4
 
5
Membrane Materials
  • Polymeric



  • Metal



  • Ceramic
  • Low Cost
  • Low Relative Life
  • Limited Aqueous Salts Removal


  • High Cost
  • Limited Retention Porosity
  • Low Membrane Surface Area


  • Moderate Cost
  • Long Relative Life
  • Resistant to Abrasion, Chemical and Thermal Attack
  • Highest value on a cost per unit permeate basis
6
Membrane Geometry
  • Spiral Wound




  • Hollow Fiber




  • Tubular



  • Broad Retention Range
  • Sensitive to Large Particles
  • Sensitive to High Particle Concentrations


  • Very High Surface Area
  • Sensitive to Large Particles
  • Sensitive to High Particle Concentrations


  • Excellent with Large Particles
  • Excellent with High Particle Concentrations
  • Broad Retention Range
7
Available Industrial Ceramic Membrane Geometries
  • Straight Tubular
    • Single Bore Tubes
    • Multi-bore Tubes

  • Monolith Channel Structure Tubular
    • Multiple Channels

8
Straight Tubular Ceramic
  • Multiple Tubes
  • Multiple Tube Seals
  • Low Surface Area
  • Complex Housing & Tube Sheet Design
  • Difficult Maintenance & Installation
  • Fragile
9
"Low cost"
  • Low cost
  • Exceptional Flux Sustenance
  • High Surface Area (120 Ft )
  • Excellent Chemical Resistance (pH 2-13)
  • Excellent Thermal Resistance  (0-300 F)
  • Excellent Abrasion Resistance
  • Long Cycle Life
  • Broad Retention Range
    • 0.2uM Alumina
    • 0.01uM Titania
    • 0.005uM Silica




10
HILCO Dense-Pack Ceramic
Cell Construction
11
HILCO Dense-Pack Ceramic
Permeate Path Through Mullite Support
12
HILCO Dense-Pack Ceramic
System Operation
13
HILCO Dense-Pack Ceramic
Typical Performance (Waste Water)
14
Ceramic Membrane System
For Waste Water
  • 350 GPM Recirculation
  • 6,000 Gal./Day Nominal Capacity
  • 15HP 230-460/60/3 Motor
  • Water Cooled Stainless Heat Exchanger


  • Stainless Filter Housings
  • 0.005uM Ceramic Membrane (Included)
  • 40uM Pre-Filter   Cartridge (Included)
15
Process Diagram
16
Potential Applications
  • Gas Turbine Water Wash Solution
  • Polymer Quenchent
  • Bilge Water
  • Machine Tool Coolants
  • Steel Mills
  • Industrial Laundries
  • Printing Press
  • Pre-RO Treatment
  • Aqueous Wash Solutions
  • Mop Water
  • Air Compressor Blow Down


17
Bench Scale Unit
  • Small volume fluid streams
  • 50 Gal/day nominal capacity
  • Utilizes a 1”Ø x 12” length membrane
  • Lab testing
  • Portable
  • Sample stream qualification
18
 
19